- OTR - Main technical solutions
BIP - Basic Engineering Design
RP - Working draft - Calculations material and heat balance
Calculations of fuel consumption, main and auxiliary environments - Comparison of technological options decisions
- CFD - numerical simulation of processes and devices
- Ensuring explosion and fire safety
- Feasibility Study - Feasibility Study
Return on investment calculations - CapEx - capital costs
OpEx - operating costs - Technological regulations
Operating Instructions - Technological and economic expertise
Audit of technical solutions
The company performs basic design, development and The company performs basic design, development and supply of equipment for large-scale processing plants.
Work principles
Cooperation and attraction of leading companies and specialists for work from Russia, Germany, England, Italy, Austria.
Adaptation of European design solutions to requirements and standards the customer's country. Passing the State Expertise in the country of the Customer.
Performing Feasibility Studies, determining capital costs, operating costs and return on investment.
Development of new technological processes and installations starting with CFD - numerical computer modelling of basic processes, which ensures high design accuracy and the development of new designs.
Main directions of activity
remain unchanged for 50 years, evolving from the development of equipment based on combustion processes to the development of complete technical solutions for technological installations and workshops.
Our equipment has been operating for decades at factories in metallurgy, chemistry, mining and processing enterprises, enterprises for the production of mineral fertilizers, building materials in Russia, Kazakhstan, Mongolia, Uzbekistan, Armenia, Tajikistan.
More than 240 operating installations are based on our own design and engineering developments, primarily high-speed, low-inertia hot gas generators, burner equipment, combustion chambers and fired reactors.
Stages of design development and composition of work
We carry out a full range of technological design work, We carry out a full range of technological design work, balance sheet and economic calculations and the development of operational documentation, allowing the customer to realise new construction or refurbishment, to obtain a bank loan, to justifiably choose the best equipment suppliers.
01. Statement of work
We work together with our customers to ensure the completeness of the The design work is carried out in conjunction with the Client.
Example 506. Design brief for drying housing
02. OTR - Main technical solutions
are a preliminary assessment of future production, its basic characteristics, without elaborating a detailed layout of the equipment layout, include the following activities: - Pre-engineering design of the main technical solutions; - basic material and thermal balance calculations; - flow charts; - preliminary layout of the main equipment.
03. Comparison of technology options
If necessary, it is carried out during the development of the LDP, and may also be part of the FS. may also form part of the feasibility study.
Example 505. Comparative characteristics of paddle speed dryers
04. BIP - Basic Engineering Project
The BIP is the main part of the design, ensuring the formation of the assignment
The BIP is the main scope of the design and provides the building part of the project, the automatics task, the ventilation and air conditioning task, etc.
ventilation, air-conditioning, etc.
BIP determines the main technical and economic indicators of the future production, emissions into the atmosphere, etc.
The BIP is the main part of the design, ensuring the formation of the assignment
The BIP is the main scope of the design and provides the building part of the project, the automatics task, the ventilation and air conditioning task, etc.
ventilation, air-conditioning, etc.
BIP determines the main technical and economic indicators of the future production, emissions into the atmosphere, etc.
.
The BIP is the basis for the documentation submitted to the State and Environmental Expertise, as well as the basis for the feasibility study for bank lending.
Example 509. Basic engineering design. Main technical data of the drying enclosure
05. Material and heat balance calculations
are the basis for the basic design and determine the operating parameters of the equipment, The capacity and number of industrial plants, and the capacity of the main and auxiliary equipment. The basic design is the basis for the basic design.
Example 512. Material and heat balance of the drying process
06. Calculations of fuel, basic and auxiliary media consumption
are the basis for the calculation of production costs - OpEx.
Specification of main equipment, weights, power consumption, loads on foundations.
Installation layout drawings in the shops, basic plans and sections.
Explosion and fire safety
07. RP - Working draft
detailed shop drawings of installations, components and parts, pipelines, supports with an accuracy that ensures the development of the construction part of the project, the execution of the construction and installation work.
08. CFD - numerical modelling of processes and apparatus
reliable design, development of new processes and equipment for which there are no existing equivalents, The development of new processes and equipment for which there are no existing equivalents heat and material flows within the equipment. For example in metallurgical furnaces, combustion chambers, etc.
Such complex processes cannot always be described analytically. Before designing or constructing computer simulations are carried out.
CFD - numerical modelling makes it possible to information on real processes. This makes it possible to eliminate design errors, This allows the development of new processes and apparatuses to be made more cost-effective.
Примеры:
202.RU.Numerical modelling for the design of an SRT vertical dryer.(FTT, AireX, Loesche)
207. Numerical modelling of the afterburning zone of an SHWU kiln (FTT, COTES)
09. Feasibility study - Technical and economic feasibility of construction
is the basis of bank lending, is based on the following calculations:
10. СарЕх – capital costing
for the purchase of equipment, construction and installation work, including auxiliary works.
Example. 508. Stage 2: CapEx Equipment and C&I
11. OpEx - calculation of operating costs
Example. 513. OpEx of the production of a UMS. Production costs
Example. 514. Payroll fund. Production structure
12. ROI calculations
507. Example. Economics. Producing a USM
Example. 510. Stage 2: Cash flow. Average profit
13. Ensuring explosion and fire safety
is the basis for the development of plants for drying explosive and flammable materials, e.g. coal, wood, and pulverised coal combustion plants. Our plants use the principles of self-inerting - oxygen reduction emissions by recycling cleaned flue gases in combination with modern explosion safety valves.
004.EN.Broschure.Modern Coal Drying
102.RU.Presentation.Topic 2: Safety in coal drying
115.RU.Report.Technical solutions, concept selection and design of a coal dust cooler.
500. An overview of the causes of explosion and fire hazards in coal drying
501. Sampling from the Dust and Gas Regulations at CAF
502. Sampling from VNTP 3-92 process design of CAF
503. Sampling from PB in coal beneficiation and briquetting
504. GOST R IEC 61241.10.2007 Electrical equipment for coal dust ignition hazardous areas. coals.
14. Technological regulations
is the basis of the operational documentation.
We develop complete process regulations.
Example. 511. Technological regulation. Basic technical data. Drying casing.
15. Operating instructions
are the basis for the operation of the entire plant or the individual equipment units. We draw up operating instructions for equipment supplied according to our documentation.
16. Technological and economic expertise, Auditing of technical solutions
In many cases, especially in explosion and fire hazardous areas, power plants, metallurgy, In many cases, especially in explosion and fire hazardous areas in power generation, metallurgy, chemistry, etc., it is necessary to check the technical solutions In many cases, especially in explosion and fire hazardous plants in power generation, metallurgy, chemical plants, etc., verification of technical solutions from project engineers and suppliers is needed. We perform technical and economic audits to verify the correctness of technical solutions in design work carried out by third-party firms in our area of expertise.